Comparing boost regulator performance using different input and output capacitors

nPM2100 Hardware Design Guidelines

In applications where the load is in short load pulses, such as Bluetooth® LE System on Chip (SoC), and the battery has a high internal resistance, like a coin cell, the selection of capacitance on the boost regulator input and output affects the overall battery life.

Typically, increasing the output capacitance on a DC/DC regulator improves load transient performance and in a hysteretic operating mode it improves efficiency as well. This is because fewer refresh cycles are needed to maintain output voltage regulation. However, for batteries with high internal resistance, adding capacitance on the input side of the regulator can be more beneficial. The capacitance that is parallel to the battery helps reduce the peak current drawn from the battery and maintains a more stable battery voltage.

The battery's equivalent series resistance (ESR) losses, represented by the formula P=I2xR, decrease significantly if the peak current is reduced as the loss is proportional to the square of the current. Increasing output capacitance improves load transient performance but also increases the maximum current peaks from the battery. This increase leads to higher ESR losses, which reduces the benefits of the added capacitance. With a weak battery, these high current pulses can cause the battery voltage to collapse during a boost refresh.

In actual applications, it is essential to consider cost and solution size. Optimizing the placement of capacitors can significantly impact overall performance and battery life.

To demonstrate the boost regulator's performance with different input and output capacitors, a test was set up using the nPM2100 Evaluation Kit (EK) with a CR2032 battery and nRF52840 with a +8 dBm load profile simulating one Bluetooth LE advertising (RX/TX) event. The target output voltage (VOUT) was programmed to 3.3 V, and the boost regulator was blocked from entering High Power mode (NOHP). The default capacitor configuration for the nPM2100 EK included the following:

  • Input capacitor (CVBAT): 10 µF + 1 nF
  • Output capacitor (COUT) and boost output capacitor (CVINT): 10 µF + 2.2 µF + 1 nF

The following cases were compared:

  1. Baseline battery discharge test conducted without additional capacitors
  2. A 100 µF capacitor added to the boost regulator output (VINT)
  3. A 100 µF capacitor added to the input (VBAT)
  4. A 100 µF added to both input (VBAT) and output (VINT)

The tests show that adding capacitance to the output of the boost regulator improves the load transient response and efficiency but causes a higher drop in input voltage and increases peak current, which leads to higher ESR losses. Adding capacitance at the input reduces the ESR losses and keeps the battery voltage more stable. The best setup for extending battery life and improving load transient performance was achieved by adding 100 µF capacitance to both the input and output.

The following table shows the battery life metrics which are calculated as how many Bluetooth LE events can be drawn from the battery.

Table 1. Impact of additional capacitance on battery life
Configuration Battery life difference
Default capacitors Baseline
+100 µF at VINT +2.7%
+100 µF at VBAT +11.6%
+100 µF at VINT and VBAT +17.9%

The following figures show the response to a Bluetooth LE event for the different test cases.

Figure 1. Response to Bluetooth LE event, default capacitors
Response to Bluetooth LE event, default capacitors
Figure 2. Response to Bluetooth LE event, 100 µF added to the boost regulator output
Response to Bluetooth LE event, 100 µF added to the boost regulator output
Figure 3. Response to Bluetooth LE event, 100 µF added to the boost regulator input
Response to Bluetooth LE event, 100uF added to the boost regulator input
Figure 4. Response to Bluetooth LE event, 100 µF added to the boost regulator input and output
Response to Bluetooth LE event, 100 µF added to the boost regulator input and output
Figure 5. Charge per Bluetooth LE event in discharge test
Charge per Bluetooth LE event in discharge test
Figure 6. ESR losses per Bluetooth LE event in discharge test
ESR losses per Bluetooth LE event in discharge test
Figure 7. Peak battery current during Bluetooth LE event in discharge test
Peak battery current during Bluetooth LE event in discharge test
Figure 8. Minimum battery voltage during Bluetooth LE event in discharge test
Minimum battery voltage during Bluetooth LE event in discharge test
Figure 9. Minimum output voltage during Bluetooth LE event in discharge test
Minimum output voltage during Bluetooth LE event in discharge test